Best Track Saws. The definition of a track saw is a hand-held circular saw with a long track or rectangular rail. The track saw slides on the fence during operation.
Using a track saw can provide long and precise cuts. It is a woodworking tool that contains a saw and a precision metal track. The combination of track and saw makes the cutting process more comfortable because it can enable you to set it up in no time. You can also have accurate cuts without needing double-checking or test cuts.
The track’s edge display where the saw blade will cut. All you need to do is to mark and measure the cut line and then align the track with this marking before operating the saw.
Benefits of track saws
One common benefit of track saws is that it is designed to be portable, compare to a table saw. You can carry the track saw to a workpiece’s location instead of pushing the workpiece into your table saw.
Besides this flexibility, the track saw is accurate because it is mounted to a straight guide rail. The guide rail will guide the cut to be precise.
You do not have to worry about making mistakes when cutting a workpiece with an off-center or jagged cut. This tool can provide some of the finest cuts compare to other saws.
With its flexibility and portability, the tool can be used on a more significant range of projects compared to a table saw. With this feature, you can add it to your cutting tool or arsenal.
A track saw can serve as well as a miter, circular, and panel saw, which means you will save storage space and money.
What can a track saw be used for?
1. Plunge cuts
When you are making cut-outs for faucet, sink, or electrical fittings, you need to cut in the middle of the workpiece or known as plunge cuts. A track saw can cut in the middle y doing some of these steps:
- Clamp the board. Mark the cutline with a pencil.
- Start to measure the blade depth at the edge of the workpiece board.
- Make sure the measurement extends the board’s width by a couple of millimeters.
- Put the saw over the cutline. Raise the blade guard. Lift the saw. Pivot it utilizing the front part of the shoe. The pivoting expose the cutline below the blade.
- The blade must be positioned directly over the cutline. Run it at maximum speed before plunging it into the workpiece or the wood. After that, align to the cutline for improved accuracy.
2. Bevel cuts
The pivoting shoes of the track saw can enable it to make bevel cuts. Together with one angle scale, the pivoting shoe can be adjusted to within a 0-45˚ range. After that, you can make long and accurate bevel cuts.
3. Straight and long miter cuts
The track saw is very useful for making long, straight, and accurate miter cuts. Miter cuts are cuts at any angle other than 90˚ or crosscut.
4. Stud cuts
Every time you are cutting, you do not need the track of your track saw. You can use the circular saw when cutting studs for frames or walls.
It requires measurement and cut one stock, then use it to mark the cutline on all studs. You will get workpieces of the same length, and the process is much more accurate than marking and measuring every piece individually.
5. Drywall board cuts
When you are cutting drywall boards, the production of dust is enormous. You can solve this problem using a track saw because it cuts drywall while collecting dust to a collection bag.
There are also track saw models with an overhead hose that vacuums the dust from the surface as you cut. By collecting dust, you will have clean air and a clear view of the cutline.
6. Plywood cuts
It can help you make long rip cuts accurately because they can be interlocked and connected with other track extensions. The tracks stand firmly in their place that prevents any movement for high-accuracy cuts.
Components of track saws
1. Guide rails
Circular saws can produce inaccurate cuts. If you are a pro craftsman, you can make accurate cuts with a steady hand and a lot of cutting experience.
It would be challenging for a beginner. One slip of the hand, the cut can be ruined.
To solve the inaccuracy, a guide rail can help a lot. Guide rails are tools that you attached or install on your work track saw, or circular saw to produce ultra-precise cuts without any hassle.
There are several advantages of using a guide rail. To finish rip cut, crosscut, make angled cuts up to 50″ or cutting long in plywood, MDF, and panels, all you need to do is align the guide rail with your marks to make precise cuts.
You do not need clamps because it has anti-slip guide strips.
2. Anti-chip edges
The anti-chip edges are a crucial part of track saws. This feature support zero-clearance chip protection on the trackside of the blade.
It also gets rid of or eliminates the requirement for off-setting the guide rail from the cut-line. When you are setting up a cut, line up this tool with the cut-line for a precise cut.
The size of anti-chip edges is somewhat oversized. You can trim it for any fit for your saw. Every anti-chip edge can be set up for a different cut or saw.
3. The saw base
By using the saw base, you will enhance the edge quality, safety, and accuracy of the track saw cuts. The saw base gives sturdy support that stands firmly until the blade has finished the cut.
It fully supports the material to avoid tear-out. The saw base can prevent kickback by holding the kerf open to be mounted on the blade.
There are sticky rubber strips located on the track bottom. In most cases, you do not need clamps to hold the workpiece firmly because they do not slip while cutting.
But if you want to keep it safe, you can clamp down the track when you are trimming doors. Cutting with a clamp will make you worry less about cutting.
But if you learn to trust the sticky strips, you do not need clamps.
Factors to consider when purchasing track saws
If you do not want to swap your blade frequently, purchase track saws that come with the best quality blades. It would be best if you also had track saws with an easy and fast blade removal system.
Corded or cordless track saw
If you have a power source on the job site, the best option is to use the corded track saw with an added extension cord to reach the electrical outlet. The benefit of corded track saws is not to lose power, so you can work extended hours as needed without charging a battery.
Without an extension cord, they have distance limitations, so you have to think about having a power source nearby.
To solve this problem, you can use cordless track saws. You can work anywhere have no such worries. They are the go-anywhere saws that can make opera, even in the remote job site.
The limitation is the battery life, and when it fades, the saw’s performance will disappear too.
If you want to handle any type of project or job, you can consider purchasing the 9 amp motor track saws. Purchasing under a 9 amp motor could limit your capabilities when working on a job site.
You can cut harder and softer workpieces with the 9 amp motor. With an under 9 amp motor, you could only cut softer materials.
If you analyze track caws speed, you can see that the higher the speed (measured in RPM), the higher the saws cutting ability. A high-speed track saw can cut dense and hard material.
With the lowest speed of 2,000 RPM, a track saw can cut softer material. If you want to cut with low speed and later at high speed to different materials, you can purchase track saws with variable speed control.
This flexibility will give you the freedom to choose the speed to cater to different materials.
You can purchase a track saw that can only cut 90-degree angles. You can also purchase a track saw that comes with a bevel adjuster.
With a bevel adjuster, you can use different angles that make the track saw versatile.
The torque is joined together often in a working relationship with a force as a mathematical tool. It can mark out how much a particular force will cause an object to rotate.
Torque is only defined relative to the point of rotation. The track saw must have a certain amount of torque to operate appropriately. Without torque and just speed, it is not useable.
Make sure that you purchase a known brand that you can trust. They produce products that are sturdy, reliable, and durable.
These brands even provide a warranty, so you do not have to worry. Brands such as Shop Fox, Makita, and DeWalt are the brand name to consider with a great reputation.
Track length and dust collection
The best track saws you need to consider are the ones that can extend. You have to keep in mind that they must be compatible with the guard rail.
Because of the sawdust produced by track saws while in operation, the dust collector is a tool that can vacuum those dust. These sawdust and debris contain harmful pollutants such as MDF that is very dangerous if inhaled.
8 Best track saws reviews
#1. The DEWALT DCS520ST1 60V MAX* 6-1/2″ (165mm) DeWalt Cordless Track Saw Kit
This cordless DeWalt track saw kit comes with a zero-clearance cutting system. The system can provide splinter-free, precise, and straight cuts.
It is a dual-edged track to support straight cuts in two directions. This will also power through challenging workpieces up to 2-1/8-inches thick.
It would be best if you had no worry about kickbacks because it has a riving knife that prevents kickback when engaged and has a continuous anti-kickback mechanism for added protection. This product also comes with a low profile blade guard that can let saw be utilized in confined spaces.
There is also a Straight Plunge Mechanism for optimal ergonomics. Its battery is interchangeable and can adjust its voltage following the demands of the track saw kit.
It is a lightweight track saw kit, weighing 12.5 pounds, with a guard rail of 59-inches long.
#2. SHOP FOX Track Saw W1835
This Shop Fox track saw kit is the perfect system to accurately cut sheet goods without needing a panel saw or a table saw. The corded track saw is crafted as a combination of track saws, and guide rails combination.
This combination is an excellent tool for merely cutting full sheets of plywood down to size, electrical box knock-outs, trimming door bottoms, and making plunge cuts in the middle panels for a window. The Shop Fox saw has a plunge-cutting ability.
Another feature is a riving knife for safety better than circular saws. It can still cut with accuracy even without the guide rail.
#3. 12 Amp Corded 6-1/2 in. (165 mm) DeWalt Track Saw Kit
This DeWALT track saw kit is probably the best overall value for money. You can make an accurate cut, at any angle, anywhere with this corded track saw.
You do not have to worry about the sawdust, because the DeWalt track saw kit is equipped with a vacuum to eliminate up to 90% of the dust or debris and minimize cleanup.
The great thing about this track saw kit is that it can support as precise as a table saw, has the same capacity as a panel saw, and the same portability as a hand saw. It comes with dual, anti-splinter edges with the zero-clearance track system for a splinter-free and straight cut.
The precision-ground and transmission design can minimize deflection to provide a finished edge. The track saw kit can help you with finishing inside plunge cuts or bevel with accuracy.
The maximum cutting depth is 2-⅛-inches with 11.5 pounds of weight, has a zero load speed of 4,000 RPM, and 6-½-inch blade. It is the perfect option for gang cutting, trimming, and plunge cuts.
#4. Makita Track Saw SP6000J1 6-1/2 Inch Plunge Circular Saw Kit
This Makita Plunge Cut Corded Circular Saw with Guide Rail can really help you produce accurate cuts with minimal tear-out. The Makita track saw comes with a 12-Amp motor that can deliver a large cutting capacity.
Most of the components are made of magnesium with weight only 9.7 pounds. It can deliver a constant speed using the electronic speed control for a mirror finish, splinter-free, and smooth handling.
The Makita track saw can provide accurate cutting whether cutting bevel or straight and can keep the accuracy without losing any power.
The motor can deliver between 2,000 and 5,200 RPM. You can adjust the speed to handle different materials.
#5. Festool 575390 TS 75 EQ Plunge Cut Track Circular Saw
This Festool 575390 track saw comes with a 75-inch track to deliver 69-inch with ease for trimming doors. You do not need to worry about kickback, because the riving knife has a spring for safety.
The cut will be precise with the micro-adjustable depth controls. You can reduce rework and avoid tear-out cuts with the replaceable splinter guards. It is a corded track saw but can also become cordless.
You can easily change the blade with locking the switch and arbour for easy bolt removal. The accuracy of cuts can be increased with the soft-start to gradually building up speed.
#6. Bosch Tools Track Saw Kit
The Bosch Track Saw Kit (with Plunge Action) can provide precision cuts and great power. It can deliver the same quality with such power as a table saw to cut wood and wood-based sheet goods, including plywood and laminated particle boards.
You can adjust the track-guidance system for plunge cuts and end-to-end cuts with precision. While cutting, this track saw maintain a constant speed to achieve the most precise cuts.
This track saw features lock-off mechanism, a spindle lock, a swivelling hose port, overload protection, and has a single pivot point for bevel and non-bevel cuts (-1° to +47° cuts). Sawdust will not be a problem because this track saw kit allows efficient dust extraction.
Its track is precisely straight, including an anti-splinter guard and two rubberized traction strips. The track is moulded to interlock with a slot securely. The FSNVEL system can ensure connect tracks, and provide precise work.
The Bosch track saw kit is ideal for carving, trimming, cutting, and other applications.
#7. Evolution Power Tools Track Saw
This Evolution Power Tools can provide precision and enough power to finish cut with accuracy faster, smoother and safer. This circular track saw comes with a powerful 15-amp hi-torque motor.
The motor has a blade system and optimized gearbox for accurate cutting with adjustable 2-inches D of cut. It comes with a 3-year (limited) warranty from the manufacturer as a true value for your money.
#8. Triton Track Saw TTS1400 6-1/2-Inch
This Triton track saw can provide you with a 1,400-watt motor to produce 5,300 RPM. It is a versatile, fast setup with safety features. You can change the blade quickly with soft-grip handles to get comfort and control.
The corded track saw also feature soft-start mode, variable speed control, and a plunge lock. Every sawdust generates by this track saw can be handled by the universal dust adaptor.
The dust adaptor can eliminate dust to provide with a safer environment. When fitted to a track, the TTS1400 supports straight, long cuts.
Its blade housing has a flat design ideal for trimming doors and cutting hardwood flooring. This track’s mode selector allows for fast change between blade change, scribe, and free plunge.
The power switch locks out during the process of changing the blades. You do not have to remove the cover of the blade guard.
What is the difference between a circular saw and a track saw?
The main difference between the track saw and circular saw is in their formation. Track saws come with a guide rail where the blade works. Circular saws do not have tracks.
Flexibility and portability
A track saw is lightweight while the circular saw is weightier so you can not carry them in hand. The track saw is more portable and provides flexibility at work.
Cut types of track saws
The performance of a circular saw can perform rip cuts, crosscut, and two cuts. While track saws can perform cross cuts, rip cuts, and intricate angled cuts.
How to Use Track Saws?
To have cuts successfully, you must know what material you can cut with a track saw. You have to keep in mind that they are designed to shape and cut wood-based materials.
A track saw’s function is for trimming, resizing plywood, lumbers, wood stocks, cutting, and shaping. For the durability and safety of the track saw, avoid cutting concrete and ceramic materials.
Using track rail
The best part of a track saw is the ability to work on a guide rail or track. These guided fences are beneficial for accurate straight cuts or other cuts within a limited timeframe.
Track saws are tremendous and ideal power tools for beginners because they are effortless to use. Users fail to remember about their safety.
This is something very discouraging. When using track saws, always wear protective goggles and gloves so that operator remains safe while operating.
When operating track saws, you need to wait until the blade come to its full speed or working with its total power. This practice will make your work safe and fast.
Riving knife adjustment
A riving knife is one of safety feature for a track saw. The riving knife prevents potential kickbacks and saves you from harm.
Be prepare when you want to start the track saw. First, check the alignment of the riving knife. Adjust properly. Inspect the distance for a smooth and risk-free cutting operation.
Hold and start track saws
You should hold the saw firmly to prevent slipping during cutting session. You will require to start the power trigger and plunge release.
Switch on the plunge release, and the blade comes out from the saw housing. After that, press the power trigger.
Once the motor is running, wait for e few moments to give the speed gets into full speed. Slower speed may damage the wood with abrupt cuts.
Turing on the track saw is by pressing the power switch and plunge switch.
Adjusting the cutting depth
For thick cutting, the track saw’s cutting depth can be adjusted. You are not recommended to use a track saw for cutting wood with less than 1/8-inch thickness.
The cutting depth can make the track saw perform without any potential hindrance. If the cutting depth is too thick, the saw blade can not reach the bottom. While a shorter depth can make the blade get damaged.
Selecting blade for track saws
The blade type and quality can determine the performance of the track saw. If you want to make the right cutting (depending on the work and cut type), the right blade selection is the key.
For you to have an excellent finish, use more tooth blade. To perform general cuts, you should select a less tooth blade.
A standard cut needs at least 14-16 teeth. While for a high accuracy cuts use a blade with minimal 48 teeth. This high accuracy cut is suitable for cutting plywood.
What is the difference between track saws and table saws?
Table saws and track saws are ideal choices for what they are designed to perform. The size of the table saw is larger, and not movable from job site to a job site.
The track saw is moveable because you can carry them under your arm, or carry the saw with just one hand. The lightweight track saw can handle most jobs.
A table saw is stronger and can cut thicker hardwood and slabs of exotics. It can operate for hours with very few breaks. The table saw is for production workshops and large size static locations.
The track saw is excellent for splinter-free cuts, trimming, and ripping boards. They will not fail when you set them to a precise depth.
A subflooring and wood flooring job can be fully controlled. You can finish the job safely, and the track does not move or slide while in use.
The big difference is that the track saw offers more mobility than a table saw.
Uses of track saws
An operator can use a track saw for angular cuts, cross cuts, and long rip cuts accurately. In woodworking, track saw is used to slice down large boards into smaller accurate rectangular sections.
Track saws can provide mobility, ease of use, and accurate cutting. You can cut hardboards, particle boards, wood, plywood, MDF, and OSB with track saws.
8 best track saws comparison chart
|The DEWALT DCS520ST1 60V MAX* 6-1/2″ (165mm) DeWalt Cordless Track Saw Kit||Corded Track Saw||1,750-4,000 RPM||2 year|
|SHOP FOX Track Saw W1835||Corded Track Saw||5500 RPM||2 year|
|12 Amp Corded 6-1/2 in. (165 mm) DeWalt Track Saw Kit||Cordless Track Saw||4000 RPM||3 year|
|Makita Track Saw SP6000J1 6-1/2 Inch Plunge Circular Saw Kit||Corded Track Saw||2000-5200 RPM||1 year|
|Festool 575390 TS 75 EQ Plunge Cut Track Circular Saw||Corded/cordless Track Saw||3550 RPM||3 year|
|Bosch Tools Track Saw Kit||Corded Track Saw||3,600-6,250 RPM||1 year|
|Evolution Power Tools Track Saw||Corded Track Saw||4500 RPM||3 year|
|Triton Track Saw TTS1400 6-1/2-Inch||Corded Track Saw||5300 RPM||3 year|
Common problems of track saw and the solution
1. The track saw will not plunge
There are three possible causes. The first is that the plunge button is not pressed all the way. Before beginning the plunge make sure the button is fully pressed. The second is the linkage of the plunge is damaged. If this happens, do not use the track saw, call the certified technician to repair. The third is the plunge mode selection is wrong. You need to properly select the right plunge mode.
2. The saw blade will not run
These are the possible causes. There are defective gear and worn bearings. It is time to call a certified technician to fix the tool. The other cause is that the spindle lock is engaged. You need to disengage the spindle lock, start moving the blade back and forth to make sure the lock is disengaged.
3. Noise and vibration
The causes are including worn bearings, the speed of cutting is too fast, the blade is not installed properly, the blade is damaged, the blade is not aligned, and the blade is loosened. Do not force the track saw to go fast. Let the saw work at its proper speed. Before starting the saw, make sure the blade is suitable for the cut type and workpiece. Fasten the blade properly. If the blade is damaged or the bearings are worn, you need to replace them. Call a certified technician for repair or replacement.
4. Low-quality performance
The causes of the low quality cuts are mostly the blade. If the blade is dull, damaged, dirty, not secure, not installed properly, then you need to resolve these issues.
5. Saw difficult to pull back along the track
The cause is definitely the anti-kickback cam is engaged. The cam is to prevent backwards movement or kickback of the saw along the track. Turn the camming knob so the arrow points to the 0 or at the disengaged position on the base. Hold it, then slide the saw backwards. After that, should return to the 1 or at engaged position automatically.