Biomass is an organic material acquired from living or recently living organisms which are not used for food or feed, for an instance agro waste, forestry waste and industrial waste. Whereas briquetting plant is machine converts such a biomass material into biomass briquettes, which is widely accepted in varied industries for its exclusive traits like environment friendly and cost effective way to procure best renewable energy.
The place where you can get profit on the investment would be the best place for the biomass Briquetting project. The raw material like agro waste, forestry waste and industrial waste are easily obtainable at a cheaper rate at the place which are very close to its origin. In a nutshell, it would be righteous to install a plant surrounding to the area of its provenance.
The agro forestry waste which possesses minimal moisture is a most preferred raw material to fabricate agro biomass briquettes. Some of the examples which are used as the raw material in several countries as the raw material are as below:
|India||Bark, Bagasse, Cotton Stalk, Rice Husk, Coconut Shell, Castor Seed Shell, Food Grain Waste, Coconut Shell, Soya Shell, Groundnut Shell, Mustard Husk, Wheat Straw, Tobacco waste, Cashew Shell, Coir pith, Coffee Shell|
|U.K.||Ceder cones, Sow dust, Wood Chips|
|U.S.A.||Saw dust, Corn Staw, Wood Chips, Soyabean Shell, Wheat Staw, Cotton Stalk, Tomatoes Straw, Potatoes Husk, Peanuts Shell|
|Thailand||Corn cob , Corn cob waste|
|Natherlands||Tomatoes Straw, Saw dust, Other Agro waste|
|Malaysia||Palm husk, Rice Husk, Rice husk char , Saw Dust, Wood Chips|
|Nepal||Labakshi, Lantana, Banmara, Saw Dust, Cotton shells, Cotton Husk , Cotton Stalk, Katra Grass, Agerntum , Thakalkanda, Ficus|
|Thailand||Corn cob,Corn cob waste|
|Vietnam||Rice husk, Saw Dust, Rubber Wood Dust , Rice char [ash] , Rice stem, Rice Busha|
The approx rate of the raw material may be 1000/MT in India, which perhaps vary as per availability and location.
We provides supreme quality powder making unit that reduces the size of raw material into powdery form suitable for Super-60 and super-70 models.
The Hammer mill/powder making unit made by us boasts excellent production capacity of 1500-1800/ Hrs depends on raw material.
Our powder making unit is equipped with four motors inclusive of main motor, fan motor, conveyor motor and rotary drum motor.
The super 65-model Briquetting plant is used for the production of briquettes from the powdered form raw material. As the diameter of the end product is 65mm, it is called super 65 Briquetting plant, wherein hammer mill is used to convert raw material into powder form before it is processed to produce biomass Briquettes.
The approx production capacity of our super 65-model is 700-850 kg/hr, which depends upon the size of bulk material.
The process cost of the 65-model is approximately 450/- INR.
our company provides matchless quality of rotary drum dryer also known as rotary kiln that reduces the agro and forest waste by bringing it into direct contact with a heated gas.
Our rotary drum dryer is suitable to dry raw material which contains high moisture up to 50% and are available with the in two types having capacity of 3000 kg/hr and 8000 kg/hr.
There are varied types of raw material available for Biomass Briquetting Machine all are differ in terms of moisture and size. The agro forestry wastes which boast less than 10% moisture are appropriate to use directly in the Bioamss Briquetting plant, but if it boasts greater moisture, drying is required. Similarly, the size is also concerned to use directly in the Briquetting plant. If the size of the raw material is less than 20mm, it can be used directly, but if the size is larger, respectively cutting is required.
The super 60-model briquetting plant is used for the production of briquettes from the powdery form raw material. As the diameter of the end product is 60mm, it is called super 60 briquetting plant.
Sizing up unit is used to convert various raw materials together in powder from and homogeneous mixing of varied raw material, required only in super-60 model for mixing purposes.
The approx production capacity of our super 60-model is 600-750 kg/hr, which depends upon the size of bulk material.
The process cost of the 60-model is approximately 450/- INR.
The super 70-model Briquetting plant is the latest mechanism of super 60-model and used for the production of a briquettes size of 70 mm from the powdered form raw material. As the diameter of the end product is 70mm, it is called super 70 Briquetting plant.
The process cost of the 70-model is approximately 400/- INR.
The Briquetting plants manufactured by us are made by employing world class quality raw material and higher precision that ensures impeccable and continuous process round the clock.
As manufacturing briquette from the agro forestry waste involves densification only, you will get 100% briquettes from the agro forestry waste.
The Briquetting plants manufactured by our company are made with the consideration of a specific size and moisture constraints that need to be fulfilled in prior to process raw material, which are as below
|Moisture content of the raw material:||Less than 10%|
|Size of the raw material:||No more than 20mm|
Note: If the raw material exceeds the above moisture measures, drying is required, meanwhile if the raw material exceeds the size, cutting is required.
Ours Jumbo-90 is a blend of paramount quality and efficiency that has the aptitude to produce 1200-1800 KG/HR.
Note: The capacity of the Briquetting plant perhaps varies to +- 15% as per the bulk density of the raw material.
Apparently has the maximum production capacity, along with boast robust structure that has an acceptability of the raw material up to 20mm, in contrast to other machines which demands a powder form of the raw material.
Furthermore, the end product obtained by Jumbo-90 has a high density with 90mm diameter with no loss of production and ascertains:
Definitely it is in the demand, especially in the industrial sectors to produce clean energy required for varied application. If we talk about India then it rate something like 4000 INR to 7000 INR per Metric Ton.
The calorific value of the end product solely depends upon the type of raw material used for making the briquette. But, the variation of the calorific value varies somewhat around 4000 Kcal/Kg, which is an excellent alternative to the limited resources like fire, wood, steam coal and lignite. Here, below is listed calorific value of briquette made of varied raw material for the reference.
|Bamboo dust briquettes||4160 k.|
|Palm kernel briquettes||4985 k.|
|Bagasse briquettes||4380 K.|
|Groundnut shell briquettes||4524 k.|
|Cotton stalks/chips briquettes||4252 k.|
|Rape seed waste briquettes||4403 k.|
|Paper briquettes||4841 k.|
|Wood chips briquettes||4785 k.|
|Teawaste briquettes||4237 k.|
|Coffee husk briquettes||4045 k.|
|Wheatstraw briquettes||4100 k.|
|Soya bean husk briquette||4170 k.|
|Coir pitch briquettes||4146 k.|
|Mustard shell briquettes||4300 k.|
|Mustard stalk briquettes||4200 k.|
|Sugarcane briquettes||3996 k.|
|Sunflower stalk briquettes||4300 k.|
|Jute waste briquettes||4428 k.|
There are numerous advantages of using briquettes compared to other solid fuels, which are as follow:
Due to the Eco friendly aspects of briquettes, government is encouraging people to switch over towards the use of biomass briquettes and to encourage this venture government has offered various incentives for implementation of the biomass briquette plant project. Here below are the incentive details that government has issued:
There are varied types of Biomass Briquetting plant manufactured by our company are easy to operate so as can be operated with the less manned. Our all types of Briquetting plant can be operated by one skill operator and five unskilled workers per shift.
To set up the Energy Briquetting plant system demands space to incorporate raw material as well as Briquetting plant. Wherein:
|For briquetting plant you need||20 ft height * 30 ft width * 12 ft height|
|For raw material||1 acre land|
The Briquetting process includes densification of raw material containing lignite and cellulose. There is no any process which produces pollution. It means there is no any pollution possibility throughout the production of the briquettes.
The raw material used for briquettes contains lignite and cellulose, wherein the lignite gets converted into liquid during the process and acts as a natural binder. That is the cause that Briquetting process does not require any binder or chemical for the production of the briquettes.
The raw material used for briquettes contains lignite and cellulose, wherein the lignite gets converted into liquid during the process and acts as a natural binder. That is why the process does not require any external binder and for that reason the introduced technology is called binder less technology.
The finished product is absolutely moisture free and that is why can be stored for long life. On the other side, it needs to be protected from water to maintain its quality and from the fire to prevent any fire hazard.
The briquettes made by our machine boast the cylindrical shape with the diameter of 90 mm and a length of 1 foot.
The cost for converting perhaps varies machine to machine, still the approx amount inclusive of power, labor and maintenance cost would be 400/MT.
Yes, our Biomass Briquetting machines are versatile and can be used for a mixture of different raw materials having same moisture content.
Yes, our Briquetting machines are versatile and are configured accordingly to deliver supreme quality product with raw material of different moisture contain. You can use different raw material having different moisture content, but ensure that the average moisture content must be less than 10%.
By investing in Briquetting plant project, you can yield greater on the low investment. Below we have listed the advantages of our Briquetting plant project:
The obvious density of briquette will be higher than its bulk or packing density as the briquettes will not pack perfectly along with it depends upon the size and shape of the briquette. If we talk about the briquettes made by our Briquetting plant, then they boast high specific density of 1200 Kg/m3, whereas boast bulk density of 800 Kg/m3.
Biomass Briquettes are a better substitute of conventional fuel. These briquettes are the best, economical, pollution free, easy to use substitute for replacing all the below fuels. By using biomass briquettes you can get rid of smoke and toxic chemical which are emitted during the burning process of the conventional fuel.
Briquettes are the righteous and economical alternative for the all industries which are using fuel, if you are also associated with industries mentioned below; it is a worthy for you as well.
|Agriculture||Ceramic Industry||Chemical Units||Dyeing Plants||Food Processing Industries|
|Brick Making Units||Milk Plants||Gasification system||Solvent Extraction Plant||Refractory Industry|
|Foundries||Gasification system||Lamination Industries||Leather Industries||Vegetable Plants|
|Spinning Mill||Thermal industries||Textile Units|
Comparatively to the coal biomass briquettes have a significantly less ash content which is very clear from the below data:
|Ash content of briquettes||2-10%|
|Ash content of coal||20-40%|
Our objective is to render a technology which delivers greater on the investment, and by owing our objective and leveraging our elongated experience in manufacturing Briquetting plant, we introduce binder less technology based Briquetting plant that boast paramount advantages like:
By owing the varied requirement of assorted industries, we introduce four different types of Briquetting plants based on production capacity, size of raw material and finished product, which are as follow:
The approx production capacity of our Jumbo - BRQ 9050 model is 1100-1200 kg/hr, which may vary as per the size of bulk material.
The approx production capacity of our Jumbo - BRQ 9075 model is 1200-1500 kg/hr, which may vary as per the size of bulk material.
The process cost of the 60-model is approximately 300/- INR.
The process cost of the 60-model is approximately 350/- INR.
As we said that all Briquetting plants are made to fulfill variegated requisite of the different industries, there is some Briquetting plant which require powdery raw material and others have accepted up to 20mm size of row. The table below describes the raw material requirement of the respective model.
|Briquetting plant||Raw material type|
|Super - 60 Model||Powdery|
|Supreme - 70 Model||Powdery|
|Jumbo - BRQ 9050 model||Acceptability up to 20mm size|
|Jumbo - BRQ 9075 model||Acceptability up to 20mm size|
Our Briquetting plants are the result of our deeds to render the economical solution. The plant offered by us requires connected load of 90 HP but consumption load is of about 75 HP which is far less than other Briquetting plants.
Both models of Jumbo 90 require four motors including main, feeding, conveyor and lubrication with the power capacity mentioned as below:
|Main electric motor||75HP|
|Conveyor Electric motor||5HP|
|Feeding Kupy motor||7.5HP|
|Lubrication Electric Motor||3HP|
At constant running Jumbo 90 Briquetting plant model demands power consumption of 40 to 45 units per metric ton. Due to such an exclusive aspect, our Jumbo – 90 Briquetting plant is widely acknowledged in the market.
Maintenance of Briquetting plant completely depends upon the usage of the plant. You can avail the maintenance service from our operators who takes hardly 30 minutes to change the parts which are under maintenance.
Definitely, we render comprehensive training on how to change the under maintenance parts within a stipulated time.
As we said, we render comprehensive solution associated with Briquetting plants, meanwhile we render a comprehensive training for your operators about how to operate the plant along with a manual. They will be trained by our ingenious and expert team of operators to operate the plant effectively.
Our objective is to endow paramount quality of product along with the service, and to accomplish it we possess a team of support executives who all time active on the line to serve you support for any type of query associated with Briquetting plants. Additionally, our team visits at varying site twice a year to check the plant and solve the problem if any.
According to Production Capacity, Size of Raw Material and Finished product we has developed these models of Biomass Briquetting Machine Plant.
Our SUPREME 75 MODEL is the ideal choice of the manufacturers looking for output in the range of 750-1000 kg/hr.
Our SUPREME 75 MODEL is the ideal choice of the manufacturers looking for output in the range of 800-1000 kg/hr.
It being the integral part of Biomass Briquetting System, which powders the raw-material before feeding it.
The most outstanding and flagship products from our products portfolio have been JUMBO-9075 MODEL.
For Chipping and Shredding of biomass Agro & Forestry waste such as Groundnut Shell, Wood Chips, Wood waste, Tree Bark.
Certain raw materials containing moisture content beyond 45% (wet basis), need to be treated for moisture evaporation
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JAY KHODIYAR MACHINE TOOLS PVT. LTD. is a manufacturing company commenced in 1994 by visionary entrepreneur MR. SNAJAY TILALA for rendering an unrivalled solution by way of introducing outstanding alternative of the non renewable energy called the biomass Briquetting plant and established a strong foothold of Gujarat on the World map. Such an exceptional product is an outcome of MR. SANJAY TILALA, an honor of JAY KHODIYAR MACHINE TOOLS belonging from PAL (RAJKOT) is a self made person boasts strong business acumen along with profound knowledge pertaining to the Briquetting plants.
The company has already installed thousands of Briquetting plants in India and overseas since the inception year and today dealing with the rigorous demand of the Briquetting plants by elaborating its strength in terms of workforce. The company is looking forward to spread awareness about Briquetting plants to produce the briquettes which are an elite, nontoxic, effective, Eco friendly and economical alternative to the fossil fuel and to diminish the pollution caused by the fossil fuels.